The plant that
Thinks.
This is Atherya.

The Industrial Cognitive Engine.

Atherya Digital Twin
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The cost of doing nothing

The problem isn't the lack of data. It's the lack of answers.

The industry numbers are clear. Reactive maintenance costs. Scheduled maintenance wastes. Predictive maintenance exists — but almost no European SME has reached it yet.

−€90B

in unplanned-downtime losses projected for UK & European manufacturers.

IDS-INDATA, 2025–26

−11%

of revenue is what unplanned downtime now costs the world's largest manufacturers — up from 8% in 2019.

Siemens, True Cost of Downtime 2024

−42%

of unplanned downtime is caused by equipment failure — bearings, motors, drives.

Industry surveys, 2026

<5%

of Italian manufacturing SMEs have reached predictive maintenance.

EU industry data, 2025

Why your machines need Atherya

Everything you need to make your manufacturing industry cognitive in one platform.

Produce like you've never produced before.

A real cognitive engine.

The 6 pillars

Six pillars. One cognition.

PM · 01

Predictive Maintenance

Every second your machine stops is valuable production time lost — costs rising, deadlines slipping. Atherya sees the failure days before it happens and tells you exactly what to do. Prevent it.

Pillar 01
AM · 02

Agentic Maintenance & Scheduling

Intelligent agents that plan, prioritise and schedule every action across maintenance and production — from routine checks to critical repairs, from shift planning to batch sequencing. They learn your plant's rhythm, minimise MTTR and make sure no downtime window is ever wasted. Example: when a machine is at risk of stopping, the system automatically finds the least costly moment to intervene, recalculates the production plan, verifies technicians and spare parts, explains the impact and prepares execution.

Pillar 02
PI · 03

Production Intelligence & Planning

Clear view of capacity, bottlenecks and shift optimisation powered by your plant data — real-time decisions on throughput, OEE and production planning: what to run, when, and why.

Pillar 03
DI · 04

Unified Data Ingestion

PLC, SCADA, MES, sensors, ERP, SAP — different sources, different platforms? We got you. Every signal in your plant, unified in our cognitive engine.

Pillar 04
CA · 05

Cognitive Analysis

Live FMEA and setpoint baselines: engineering knowledge shapes the space before statistics run — up to 100× less data needed to converge. Atherya understands the plant as a whole: cross-asset propagation, shared failure modes, line health and topology learning — no machine is an island. Anomaly, damage, RUL, drift and cross-asset signals are fused with full traceback: every score carries its why. Operational memory of every event, déjà-vu fingerprints across cycles.

Pillar 05
IC · 06

Digital Shop-Floor Supervisor

Based on our algorithms and your plant — your plant only. The most experienced engineer that never sleeps, never forgets, never retires. It knows every machine's history, every past failure, every tweak that worked. Every lesson learned, never lost.

Pillar 06

Not a single algorithm. The whole cognitive loop of your plant.

ATHERYA UNDERSTANDS
WHAT YOUR PLANT NEEDS.

Produce more efficiently, with fewer faults and less production downtime. A senior-engineer-level knowledge guides you through every decision.

Produce more, stop less, use your company to 100% of its capabilities.

Speaks your language
Zero hardware
Read-only
Live in Europe
Tailored to your industry
Inside Atherya

Not a dashboard.
A cognitive system.

Three surfaces, one intelligence. Move your cursor over the screen.

01 — Overview

Plant Cognition

Plant health, active anomalies, a live 3D map and AI recommendations. The whole plant at a glance.

New · Plug-in

Production Planning, Maintenance & Scheduling

A brain that understands. A body that acts.

A fully agentic plug-in for your plant. Care, Flow and Plan don't just show problems — they act: drafting work orders, re-sequencing the line and re-planning materials, together, the moment something breaks. Sits on top of the systems you already run. Plug it into the rest of Atherya and the agents share one cognition layer — sense, decide, act, learn.

Fully agenticAgents that act, not dashboards that watch
Cross-domainMaintenance, scheduling and materials, one live loop
Under your controlAutonomy levels and approval gates built in

A specialist agent for every job — working as one team.

Care agent

Runs maintenance and work orders

Flow agent

Runs scheduling and re-sequencing

Plan agent

Runs materials and MRP

A Supervisor agent keeps them in sync — so one disruption is handled end to end, automatically.
Explore & try the plug-in
Ingestion & Orchestration

Every source of data
in one software.

Atherya connects to every source in your plant — through native connectors — and unifies them into one coherent data layer.

Software-first. Connects to existing sources — even fragmented, legacy or distributed — and organizes them into a coherent operational state. First it structures reality. Then it reasons about it.

Need a connector that doesn't exist yet? Our integration engineers can build tailor-made connectors for your specific systems.

  • Real industrial data, not perfect datasets
  • Hardware-agnostic · machine-agnostic
  • Integration with systems and sources already in the plant
  • Normalizes machines, sensors, events and context
  • Connects technical, operational and human data
  • Coherent base for every cognitive engine
Supported sources
PLCSCADAMQTTMESERPHistorianDatabaseCSVFMEAManualsManual eventsOperator feedbackOther — tailor-made connectors
Coherent operational state
01Normalize
02Correlate
03Understand
The digital shop-floor supervisor

Anyone can put an AI in a factory.
The point is what it knows.

Atherya's digital shop-floor supervisor hasn't read the internet. It has read your plant — every machine, every failure, every shift — and remembers it.

A colleague, not a chatbot

Every answer comes from Atherya's engines running on your plant: the anomaly the arbitrator detected, the estimated remaining life, the failure mode from your FMEA, the similar event already seen in the past. It doesn't invent. It shows you the data, where it comes from, and how confident it is.

ArbitratorRULDéjà VuFMEADrift
Honesty as a strength

It doesn't pretend to know everything. It gives you the evidence, the signals involved, and how confident it is. The decision stays with you. A serious colleague also says "I don't know this one" — and ours does.

Always on shift

On the shop floor screen and on the maintenance lead's phone. It works at night, on weekends, and never goes on holiday.

ask atherya · linea 3
live
A real conversation
Why is press 7 at risk?

Injection pressure has been out of range since the second shift. It weighs 28% on risk. The same pattern has appeared 3 times in the last 30 days.

ArbitratorDriftPattern match
Has it happened before?

Yes, on January 12th. 89% similar behavior. Back then you checked the pneumatic valve and it resolved. Want me to show the replay of that day?

Déjà VuAnomaly Replay
What should I check first?

From the line's FMEA: pneumatic valve, then cylinder seal. High confidence. If you act within the shift, you avoid the downtime.

FMEARUL
You ask it out loud, in plant-floor language.
Atherya may make mistakes. Always verify.
Anywhere · Any device · One plant

Your plant in your hands.

Use it on the screens next to your machines, on your office PC, on your laptop at home, on your iPad, on your phone.

Machine HMI
On the floor
Office PC
Control room
Home laptop
Remote follow-up
iPad
Walk the factory
Phone
Critical actions

Production becomes truly yours.

Inside Atherya

Get inside
the brain.

The DNA of Atherya

See your plant come to life.

Atherya builds intelligence from your machines, your sensors, your cycles, your history and your operational preferences.

The algorithms run on your engineers' knowledge: your FMEA, your weights, your preferences, your shifts. Not a generic model trained on other plants — yours.

OBSERVE
Continuously monitors sensors, events and behavior.
REMEMBER
Compares with the plant's historical memory and recognises patterns.
INTERPRET
Evaluates causes, impact and risks with advanced explainable models.
GUIDE
Suggests actions, priorities and controls for efficient production.
5
Production Intelligence
Atherya optimizes.
Reads how the plant produces, not only when it fails.
Healthy Production Signature
Learns the normal operating rhythm of each line, machine and shift.
Hidden Loss Detection
Finds micro-losses, cycle deviations and inefficiencies before they become visible.
Cycle Coherence
Checks whether cycle times remain consistent across products, shifts and conditions.
Throughput Intelligence
Measures whether the line is producing below its real operating potential.
Shift Intelligence
Compares shifts and operating patterns to detect behavioral differences.
1
Perception Layer
Atherya observes.
Sensor Streams
Real-time ingestion from PLC, SCADA and industrial IoT.
Anomaly Detection
Point and contextual anomaly detection across time scales.
Drift Monitoring
Detect slow drifts and shifts in operating conditions.
Cross-Asset Signals
Signal correlation across machines, lines and departments.
Operational Events
Alarms, actions, stops and notes in one timeline.
DÉJÀ VU
Engine
4
Operations Layer
Atherya guides.
Ask Atherya
Conversational interface for questions, analysis and support.
Fleet Cognition
Fleet-wide view, comparing machines and lines.
Priority Ranking
Dynamic ranking of machines and suggested interventions.
Action Suggestions
Clear, contextualised operational suggestions.
Maintenance Guidance
Step-by-step guides, checklists and best practices.
2
Memory Layer
Atherya remembers.
Temporal Correlation
Connect events and signals over time to find hidden relations.
Contextual Memory
Considers modes, recipes, shifts, operators and ambient conditions.
Knowledge Base
Best practices, manuals, FMEA, procedures and company know-how.
Continuous Learning
Improves over time with feedback, new events and human validation.
Why it's cognition

A cognitive loop.

A threshold has no memory. A model doesn't explain. A dashboard doesn't prescribe. Atherya closes the loop — from perception to maintenance and production planning, then starts again.

01 / 10
Perceives

Short, mid and long windows in parallel. Persistence + trend + correlation, not just a threshold.

02 / 10
Remembers

Operational memory of every event. Déjà-vu fingerprints across cycles.

03 / 10
Reasons with knowledge

Live FMEA + setpoint baseline. Knowledge shapes the space before statistics run — ~100× less data needed.

04 / 10
Understands the plant

Cross-asset propagation, shared failure modes, line health, topology learning. No machine is an island.

05 / 10
Decides, explaining

Anomaly + damage + RUL + cross-asset + drift fused with traceback. Every score carries its why.

06 / 10
Prescribes

What-if, intervention ranking, cost-benefit, digital shadow. From “it will break” to “reduce load 15%, gain 8 days”.

07 / 10
Schedules maintenance

Work orders generated with priority, parts, crew and window. Predictive turns into a calendar entry.

08 / 10
Aligns scheduling

Maintenance windows negotiated against shifts, changeovers and SLA. Downtime becomes a decision, not a surprise.

09 / 10
Plans production

Health, RUL and constraints fed into MES/ERP. Throughput, OEE and risk re-balanced in the same plan.

10 / 10
Speaks

An agent with real tools and Italian voice. Not a chatbot — a colleague that queries the system.

Onboarding

How it becomes truly yours.

We don't sell you a license and leave you with a manual. With Atherya we start together — the process is built to shape the software around the soul of your plant.

01 / 05

Demo.

What Atherya does, how it works, what you'd see for your machines. No generic pitch — we talk about your case.

02 / 05

Session with your engineers.

We sit with the people who know the plant. Sensors, thresholds, FMEA. Atherya speaks OPC-UA, MQTT, Modbus, SQL, CSV — no hardware swap.

03 / 05

Configuration.

We do the work. Every weight, threshold and failure family embedded into Atherya — a deep fit to your plant.

04 / 05

It's yours.

Access activated. Atherya starts living alongside your plant — learning, observing, suggesting. Every cycle, sharper.

05 / 05

We stay.

A colleague does not disappear after day one. Atherya grows with your plant — and we grow with you.

ContactATH · 01

See your Plant come to Life.

A 30-minute walkthrough on your real operational scenario.

24h
Response
30 min
Duration
Zero
Commitment
contact@atherya.ioPredore, Bergamo
request · demo
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