PREDICTIVE MAINTENANCE · IIOT
Six years of machine behavior was sitting in one plant's database. Nobody had read it. Not even the software they were paying for.
THE SENSOR-FIRST PITCH, DECONSTRUCTED
Gateways, per-point subscriptions, installation windows — you pay for months before the first insight exists. Value arrives after the budget review that kills the pilot.
Hardware-first is a business model, not an architecture.An accelerometer can't see that cycles swell every August, that a recipe changed on the quiet, or that one shift outperforms on one compound. The context lives in data you already have.
A machine is more than its bearings.For many manufacturers — pharma above all — plant data leaving the perimeter is a non-starter before the conversation begins.
If the intelligence needs your data to leave, it was never yours.More streams into the same generic models produce more alarms, faster. Noise scales beautifully.
A pile of sensors is not intelligence. It's a pile of sensors.THE MARKET WANTS TO INSTRUMENT YOUR FACTORY.
READ BEFORE YOU RETROFIT
Atherya reads SCADA/PLC values over OPC-UA and historians in any SQL dialect, plus CMMS, ERP and WMS, through ten read-only data contracts. Schema discovery maps a new source in minutes: onboarding is a mapping, not a project.
Before installing anything, Atherya distills your existing years into each machine's behavioral signature — per recipe, per season. It found a factory defect between twin presses this way.
On-premise by default: the full brain runs on hardware inside your facility, keeps working offline, and only compact, classified surfaces cross an allowlist-first egress firewall.
Once signatures exist, the evidence shows exactly where an extra sensor would pay. Hardware last, not first.
READ BEFORE A SINGLE SENSOR WAS INSTALLED.
The cheapest sensor in your plant is the database nobody opened.
One real plant, rubber moulding, northern Italy.
QUESTIONS, ANSWERED
OPC-UA direct from SCADA/PLC, SQL historians in any dialect, OData/REST (SAP Gateway, MES), plus CMMS, quality, shifts, downtime and WMS movements — ten read-only contracts.
No. Atherya runs on standard hardware, on-premise in your facility or in the cloud — your choice. On-premise, it keeps working even when the network is down.
No. The local database is the source of truth; the cloud is an optional control plane behind a data-egress firewall.
No. Atherya ingests them as one more source and gives them the process context that was missing.
YOUR PLANT · YOUR DATA · THE PROOF
One real plant had six years of answers sitting in a database nobody had opened. Yours probably does too. Cheaper to find out than to instrument.
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